Zeeko LTD Products

Ultra-Precision Polishing

Zeeko polishers have been developed over a period of more than 10 years and follow a philosophhy of continous improvement. All machines are built on a universal platform that enables convex, concave, freeform and other complex geometries to be polished.

All machines can (subject to the correct selection of Software) polish any of these geometries and use raster, spiral or more complex tool-paths to achieve finishes that can be as good as 2-3 Angstrom, and form accuracies that can be as good as lambda/20 P-V dependent on the material, metrology and prior condition.

All machines can perform:

  • Grolishing
  • Pre-polishing
  • Corrective polishing and finish polishing
  • Jet polishing
  • Pitch laced polishing (for finishing)
  • Smoothing
  • Spiral Tool Path
  • Raster Tool Path
  • Random Tool Path
  • Adaptive Spiral Tool Path

IRP MACHINES

IRP 50

For parts up to
50mm Diameter or
Free-Form Parts up to
50mm x 50mm
IRP50

IRP 100

For parts up to
50mm Diameter or
Free-Form Parts up to
100mm x 100mm
IRP100

IRP 200

For parts up to
200mm Diameter or
Free-Form Parts up to
200mm x 200mm
IRP200

IRP 400

For parts up to
400mm Diameter or
Free-Form Parts up to
400mm x 400mm
IRP400

IRP 600

For parts up to
600mm Diameter or
Free-Form Parts up to
600mm x 600mm
IRP600

IRP 800

For parts up to
800mm Diameter or
Free-Form Parts up to
800mm x 800mm
IRP800

IRP 1200

For parts up to
1200mm Diameter or
Free-Form Parts up to
1200mm x 1200mm
IRP1200

IRP 1600

For parts up to
1600mm Diameter or
Free-Form Parts up to
1600mm x 1600mm
IRP1600

ZEEKO CLASSIC

The software solutions described here, are available for individual purchase or to be supplied with machine packages.

  • Precessions &trade
  • TPG
  • Metrology Toolkit
  • Stitching Toolkit
  • Profiler software
  • Grinder Software for corrective grinding
  • Other specialist application

SOFTWARE

Zeeko Tool Path Generator(TPG) is capable of generating simple and complex tool paths for the Zeeko IRP Series of polishing machines. It can be used stand alone or in connection with Precessions.

There are 3 software editions to choose from: 2D, 2.5D, 3D.

Product Features:

  • Intergrated Surface Designer
  • Tool Path Modules
  • On-Machine Geometry Compensation
  • Form Correction Module (Moderation)
  • 3rd Party Tools and Machine Support (SDK)
ZeekoTPG

The Metrology Toolkit software is capable of reading data from a wide variety of Metrology Instruments, to process and analyse it.

The software can also export surface deviation maps:

  • To the native file format of the measuring instrument
  • As corrected tool paths for precision machine tools (Grinders, SPDT...)
  • To other software packages such as : Zeeko TPG, Precessions, Mountains, Talymap, Surfstand, MetroPro...

There are 3 software editions to choose from: 2D, 2.5D, 3D.

Product Features:

  • Intergrated Surface Designer
  • Metrology Interface
  • Basic Geometry Manipulations
  • Advanced Data Processing
  • Data Combining and Analysis
  • Point Cloud and Data Stitching
  • Data Combining and Analysis
  • Intergrated Custom Script Editor/li>
  • Machining Compensation
  • Data Visualisation Modes
MetrologyToolkit

Precessions is capable of optimising simple and complex tool paths in order to effeciently reduce surface form deviation with little iteration. It is used in connection with Zeeko TPG, which outputs CNC code to the Zeeko IRP Series of polishing machines. There are 3 software editions to choose from: 2D, 2.5D, 3D.

Product Features:

  • Intergrated Surface Designer
  • Tool Path Modules (In conjunction with Zeeko TPG)
  • Metrology Interface
  • Influence Function Database
  • Advanced Optimisation Module
  • 64 Bit Version and Paralle Processing Module
Precessions

The Zeeko Stitching Toolkit is an extensible software application designed for sub-aperture interferometry data stiching. The number of sub-apertures that can esily be stitched is limited soley by computer memory.

This stitching software can easily be configured to optimise standard fitting terms depending on the particular part in question. With correct auxiliary equipment(hardware) and data processing, the stitching software can stitch plane, spherical and aspherical parts.

The software also performs stitching terms analysis and contains a very powerful Zernike fitting tool that can be used to construct arbitary wavefront.

StitchingToolkit